Thanks for the schematic, tonedeaf.
I can't help you with the 16mm hole question.
I can tell you from many years of experience as a maintenance electrician that capacitors can test well, but behave differently when passing current in application as I've remedied some vexing problems in older equipment by replacing electrolytic cap.s that tested well for capacitance value. I follow the advice I've seen many times in various forums regarding cap. replacement. If it tests bad, replace it. If cap.s test ok, but you don't think your (older) speakers sound as good as they should. replacement of electrolytic cap.s should be tried. If the new cap.s alter the voicing unacceptably, put the old ones back in. I'm not trying to say there is no value in bench testing cap.s, but it's not always completely definitive.
Woofers in stuffed enclosures usually have some type of barrier between the speaker cone and the stuffing. I copycat the method of cutting pieces of window screen mesh (I recommend the non-conductive type) and glueing them over the openings in the basket as I've seen on several OEM woofers. Another alternative would be to wrap some coarse woven fabric around the basket like I saw in my AR2a's.
Turning back to A-150s about stuffing, mine have a white polyfill similar to the "Acoustistuff" sold by Partsexpress in them, is that what y'all found in yours?
Are Boston Acoustics A-150s worth the trouble to get working right? My answer is not only "Yes", but "H-ll yes!" In my opinion they are among the best in all of vintage speakerdom.
Thanks Mazeppa for the tip on the screen to keep the fiberglass out of the voice coil.
I have not replaced any caps yet (got in a hurry to hear them), but I plan to replace them soon.
My A-150's had the white acoutistuff looking stuffing.
I am planning to use the screen or cloth around the driver on my large Advents.
My a-150 refoam project was very rewarding. They seemed to have a wide gap at the voice coil, so I did not remove the dust cover for shims.
Tonedeaf